Aseptic Recycling System for The Beverage Production Line

• Customization: Available
• After-sales Service: Repair Kits
• Warranty: One Year
• Model NO.: DAAPKBATXXXA-A1
• Certification: ISO
• Material: SS316L
• Connection Type: Flange &Clamp& Thread
• Medium: Liquid
• Temperature Classification: <121 Centigrade
• Pressure: 0-1MPa
• Connection: Welding/ Flange/ Tri-Clamp
• Transport Package: Wooden Case
• Specification: DN25-DN150; ISO1inch -6inch
• Trademark: HYPERFORE
• Origin: China
• HS Code: 84781010
• Production Capacity: 100 PCS/Year

Product Description

 

Company Profile

Hygienic Pigging System and Solutions -Professional Supplier

HYPERFORE is an experienced manufacturer of hygienic pigging system in China. We were established in 2005. And the product recovery systems we design and manufacture are manual, automatic, sanitary and aseptic. At the same time, we also provide hygienic pigging system solutions for all kinds of industries.
Hyperfore has been engaged in high-quality recovery pigging system research and development. Meanwhile, we continuously update the pigging technology. Our pigging products like pigging stations and sanitary pigs are cost-effective. And they meet customers' special requirements.
Nowadays, we are so honored to provide our high-quality and economical product recovery systems and services to the global clients. Meanwhile, these clients are active in various industries. For instance, dairy products, beverage, edible oil, pharmaceutical, cosmetics, cleaning liquid, hotpot sauce, lithium battery slurry, paint and coatings, curry sauce and any liquid product that is pumped and transferred in pipeline.
Hyperfore is a professional and responsible company.Because our most important goal is to raise customers' competitiveness. Certainly, the interests of our customers are what we care most.

 

Product Description

Hyperfore aseptic pigging system

It is suitable for dairy products, pharmaceuticals and industries with strict requirement for hygiene.
The design of its launching station, makes the whole set of product recovery system more in line with the requirements of health and sterility, safer and more reliable.The receiving station is the same with the automatic sanitary system.

Aseptic Pigging System (ARRS) efficiently recovers product from process pipes requiring stringent hygiene and sterile conditions, ensuring high food integrity. The system provides a sustainable solution that increases productivity, reduces waste, and enhances product yields. It is widely used in manufacturing lines for extended-shelf-life (ESL) products and long shelf-life products, such as yogurts and desserts, pharmaceuticals as well as plant-based alternatives, ice cream and some types of personal care products.

Hyperfore aseptic product recovery system can be cleaned by CIP & SIP (clean in place and steam in place), The aseptic pigging system is a further supplement to the sanitary pigging system.

Din11850 Series II standard:
DN40,DN50,DN65,DN80,DN100,DN125,DN150
ISO standard:
1.5",2",2.5",3",3.5",4",5",6"

Product Parameters

Sterile launcher - Flange connection - ISO series

 

Part No.	Size	A	D*T
DGSSFBAT038A-A1	1.5"	425	Φ38.1*1.5
DGSSFBAT051A-A1	2"	452	Φ50.8*1.5
DGSSFBAT064A-A1	2.5"	452	Φ63.5*2.0
DGSSFBAT076A-A1	3"	\	Φ76.1*2.0
DGSSFBAT089A-A1	3.5"	\	Φ88.9*2.0
DGSSFBAT102A-A1	4"	\	Φ101.6*2.0
DGSSFBAT127A-A1	5"	\	Φ127*2.0
DGSSFBAT152A-A1	6"		Φ152.4*2.0

 

 

Sterile launcher - Flange connection - DIN 11850 second series

Part No.	Size	A	D*T
DGSSFBAD040A-A1	DN40	500	Φ41*1.5
DGSSFBAD050A-A1	DN50	500	Φ53*1.5
DGSSFBAD065A-A1	DN65	580	Φ70*2
DGSSFBAD080A-A1	DN80	650	Φ85*2
DGSSFBAD100A-A1	DN100	\	Φ104*2
DGSSFBAD125A-A1	DN125	\	Φ129*2
DGSSFBAD150A-A1	DN150	\	Φ154*2

 

Detailed Photos

After Sales Service

1.Technical support
2.Training
3.Spare parts and repair kits
4.On site Maintenance
5.Remote technical guidance

Our Advantages

• Hyperfore has extensive experience in pigging system solutions. We boast a professional technical team, excellent after-sales service, fast delivery, professional industry certificates, and numerous successful cases.
• 
  Hyperfore provide high quality, advanced pigging system(liquid product recovery system), customized pigging solutions for sanitary, hygienic process applications.
• 
  Our proven pigging solutions are widely used in hygienic and sanitary applications such as food, sauce,dairy, beverage, candy, liquid detergent, shampoo, toothpaste,chemicals, pharmaceuticals, paints and coatings and so on.
• 
  We provide both pigging projects and liquid product recovery products such as pigging system, pipeline pigs, special valves, pig detection unit, pigging system control and automation, operation training and much more.
• 
  We provide high quality spare parts with high levels of technical service and support. 

Packaging & Shipping

 

FAQ

1.What are the features of  an aseptic pigging system?
Aseptic pigging systems recover liquid product from pipelines that require stringent hygiene and sterile conditions.It is widely used in manufacturing lines for extended-shelf-life (ESL) products and long shelf-life products, such as yogurts and desserts, pharmaceuticals and so on.

2. Why is it called pigging?
Why is it called pigging? It's not clear how the term pigging came about. Some say pig is an acronym for pipeline inspection gadget while others speculate it reflected the squeaky sound made by some cleaning pigs. Cleaning pigs are used to clear water and debris from pipes.

3.What are the benefits of pigging?
Pigging technology recovers this product residue from the pipeline. In this way, pigging systems increase yields and reduce the amount of waste produced. Without a pigging system, the product residue remaining in the pipeline would be discarded as waste as part of CIP, flushing and the cleaning process.