Customization: | Available |
---|---|
After-sales Service: | Repair Kits |
Warranty: | One Year |
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Hyperfore Hygienic Double-Pig System
Hyperfore hygienic double-pig system consisting of a launcher, a pig stopper, a T-port gate vavle, a receiver and two pigs. The system is modular designed, it can be easily integrated into the process pipeline.
Suitable for applications in food, beverage, wines, cosmetics, chemicals, paint and coating, resins, Lithium battery and other industries
1. Air is evacuated from the pipeline to prevent contaminating the product
2. Effectively reducing material waste
3. Recovering 99% plus of the residual in pipeline
4. Automatic control by PLC program, reducing largely humane error
5. No liquid product entering the launcher
6. Minimal liquid product residue
7. Easy to be cleaned with CIP
Features of Double Pig Launcher
1.Two pipeline pigs can be positioned in parallel within the launching station.
2.Two pigs can be pushed separately into the pipeline
3.Suitable for pigging products that need to be protected from the air
Hyperfore pigging system solutions service include:
1. Pigging system design and equipment layout
2. Automatic system
3. Installation service
4. On-site commssioning and user training
5. Maintenance and repair services
6. Spare parts supply
The following specifications are provided:
Din11850 Series II standard:
DN25,DN40,DN50,DN65,DN80,DN100,DN125,DN150
ISO standard:
1",1.25",1.5",2",2.5",3",3.5",4",5",6"
Double Pig System Launcher(SUS316L) - Flange connection - ISO series
Part Nr. |
size |
A(mm) |
B(mm) |
C(mm) |
DHSLFBAT025A-A1 |
1" | \ |
Φ25.4*1.5 |
Φ25.4*1.5 |
DHSLFBAT032A-A1 |
1.25" | \ |
Φ31.8*1.5 |
Φ31.8*1.5 |
DHSLFBAT038A-A1 |
1.5" | 696.6 |
Φ38.1*1.5 |
Φ38.1*1.5 |
DHSLFBAT051A-A1 |
2" | 805.6 |
Φ50.8*1.5 |
Φ50.8*1.5 |
DHSLFBAT064A-A1 |
2.5" | 948.3 |
Φ63.5*2.0 |
Φ63.5*2.0 |
DHSLFBAT076A-A1 |
3" | 1088.3 |
Φ76.1*2.0 |
Φ76.1*2.0 |
DHSLFBAT089A-A1 |
3.5" | 1220.3 |
Φ88.9*2.0 |
Φ88.9*2.0 |
DHSLFBAT102A-A1 |
4" | 1293.3 |
Φ101.6*2.0 |
Φ101.6*2.0 |
DHSLFBAT127A-A1 |
5" | 1735.1 |
Φ127.0*2.0 |
Φ127.0*2.0 |
DHSLFBAT152A-A1 |
6" | 1945.2 |
Φ152.4*2.0 |
Φ152.4*2.0 |
Part Nr. |
size |
A(mm) |
B(mm) |
C(mm) |
DHSLFBAD025A-A1 |
DN25 | 642.6 |
Φ29*1.5 |
Φ29*1.5 |
DHSLFBAD040A-A1 |
DN40 | 696.6 |
Φ41*1.5 |
Φ41*1.5 |
DHSLFBAD050A-A1 |
DN50 | 805.6 |
Φ53*1.5 |
Φ53*1.5 |
DHSLFBAD065A-A1 |
DN65 | 992.3 |
Φ70*2.0 |
Φ70*2.0 |
DHSLFBAD080A-A1 |
DN80 | 1110.3 |
Φ85*2.0 |
Φ85*2.0 |
DHSLFBAD100A-A1 |
DN100 | 1301.3 |
Φ104*2.0 |
Φ104*2.0 |
DHSLFBAD125A-A1 |
DN125 | 1735.1 |
Φ129*2.0 |
Φ129*2.0 |
DHSLFBAD150A-A1 |
DN150 | 1945.1 |
Φ154*2.0 |
Φ154*2.0 |
1.Technical support
2.Training
3.Spare parts and repair kits
4.On site Maintenance
5.Remote technical guidance
1.What is a double pig pigging system?
Double- pig system is pigging system with 2 pigs. The launcher can hold 2 pigs side by side. Combination of 2 pigs together, ensure a physical barrier between different fluid products. There can be some solvent or cleaning agents between the 2 pig combination, this kind of pigging process can be applied to paint, coating, chemicals to remove the special product stuck to the inner wall of the pipe. 2- pig pigging system can also be applied to process where the product can't contact with air. The function of the first pig is to remove air from the pipe.
Hyperfore manual product recovery system includes a manual launching station, a manual receiving station. Nevertheless it is a econimical and efficient sanitary pigging system.
Automatic launching station and automatic receiving stationIt is suitable for hygienic application. Such as in food, beverage, dairy, chocolate, candy, cosmetics, shampoo, detergent and other industries. Components of our hygienic automatic product recovery system are automatic launching station, automatic receiving station,etc. Another key point, it can recover more than 99.5% of the residual liquid during pipeline pigging.
Automatic sterile launching stationIt is suitable for industries with strict requirement for hygiene. For example, dairy products, wine, beverages, medicine and biotechnology industries. Hyperfore sterile product recovery system can be cleaned by CIP and SIP. The design of its launching station makes the whole product recovery system reach sterility level. That is to say, it is safe and reliable.
Double-pig launching stationDouble-pig launcher is used for double-pig pigging system. It can contain 2 pigs placed one by one. In a double pig system, two pigs with or without intervals move in the same direction or in opposite directions in the pipeline. Cleaning process with a small amount of solvent is applied only in double pig systems.
3.Why it is called a pipeline pig?
There is a saying that explains the origin of the name. Long time again, when people insert a hemispherical projectile inside the pipeline to scrape the debris off the pipeline wall, friction makes the thing make sharp sound. It sounded like a pig's cry. So,people name the thing "pig".