Basic Info.
Model NO.
DN25-DN150, ISO1inch-6inch
Temperature Classification
<150centigrade
MPa Classfication
0-0.8MPa
Diameter
DN25-DN150;ISO1′′-6′′
Cross-Section Shape
Round
Connection Type
Clamp,Thread,Flange
ISO Standard
1; 1.25; 1.5; 2; 2.5; 3; 3.5; 4; 5; 6
Seals
EPDM,Others on Request
Installation Orientation
Vertical Preferred
Actuation
Fully Automatic
Accessories
Drive Controller,Tangent Pig,Lip Pig,Sensors
Features
Safe,Automatic,Seperated Pig Cleaning
Applicable Products
Liquid Medicine,Liquid Food,Home Care Liquids
Transport Package
Wooden Case
Specification
DN25-DN150; ISO1′′-ISO 6′′
Product Description
Beijing Hyperfore Technology Co., Ltd. designs and manufactures sanitary pigging systems (product recovery systems)from manual to fully automated types . The scope of services include pigging system process design, automation system implementation, pipeline installation, personnel training and production supervision management. In addition, we also provide spare parts services for your equipment, also the maintenance services to ensure the safe and trouble free operation of your plant.
Increase product output and reduce wasteIn food and beverage pipelines and other liquid treatment pipelines, almost all materials are stored in the pipeline as long as the liquid is transported. It is important to eliminate residual products before we can run other products through the same production line. In most cases, we will achieve this goal through production line process water or clean chemicals. However, this is very time-consuming and uses a lot of resources. At the same time, this process washes away fully available products.
The product recovery system provided by Hyperfore can recover almost the last drop of product left in the pipeline in a fully controlled operation, so it can improve product production and save water and CIP chemicals. In addition, the recovered products are not discarded as waste, but the residual liquid is saved by pigging and pushed to the destination (tank, packaging, storage, anywhere).
Automated pigging solutions further improve operationsAs labor costs increase and food safety regulations become more and more stringent, we are looking for ways to reduce manual labor and increase the use of automation. Automation reduces errors, and more and more manufacturers use automation in many processes.
Hyperbefore automatic product recycling system is beneficial to food, beverage and pharmaceutical manufacturers because they are more efficient, reliable and safe than manual systems. Automatic recycling system can also help manufacturers improve processing speed, minimize manual intervention and prolong normal operation time.
HYPERFORE offers a sterile product recovery system, it comprises mainly a launch station ,a receiving station and a sterile pig.The sterile pigging system is with CIP&SIP functionality, The aseptic product recovery system is a further complement to the hygienic (automated) product recovery system.The change of its launching station makes the whole system reach the aseptic level, which is more safe and reliable.Applicable to liquid food (dairy products, wine, beverage, food Products), pharmaceutical and biotechnology and other industry applications with high demand for hygiene.
Provide customers with the following specifications equipment:
DIN11850 second series: DN25, DN40, DN50, DN65, DN80, DN100, DN125, DN150
ISO standard (commonly used in China): 1", 1.25", 1.5", 2", 2.5", 3", 3.5", 4", 5", 6"Provide customers with the following specifications equipment:
DIN11850 second series: DN25, DN40, DN50, DN65, DN80, DN100, DN125, DN150
ISO standard (commonly used in China): 1", 1.25", 1.5", 2", 2.5", 3", 3.5", 4", 5", 6"Material:stainless steel 304 for the housing,316L for the part contacting productsInternal and external polishing:(OR<Ra1.6,ID<Ra0.8)
External polishing and internal electrolytic polishing:(OR<Ra1.6,ID<Ra0.375)
Seals:PTFE
Temperature:<150centigrade
Advantages:· The whole station is aseptic design· No dead corner in the station, easy to clean· Easy integration into the product pipeline· Low energy consumption· Low maintenance and operating costs· Fast return on investment· Significant reduction in waste water volume· Super sterile structure, can be sterilized with SIPTechnical features:· Sterile or aseptic· Automatic control by PLC program· Standard working pressure :<8bar· Flange connection type· Auxiliary devices: sensor, locator
DIN11850 second series:Part No. | SIZE | A | B | C |
DGSSFBAD025A | DN25 | | Φ29*1.5 | Φ29*1.5 |
DGSSFBAD040A | DN40 | | Φ41*1.5 | Φ41*1.5 |
DGSSFBAD050A | DN50 | | Φ53*1.5 | Φ53*1.5 |
DGSSFBAD065A | DN65 | | Φ70*2 | Φ70*2.0 |
DGSSFBAD080A | DN80 | | Φ85*2 | Φ85*2.0 |
DGSSFBAD100A | DN100 | | Φ104*2 | Φ104*2.0 |
DGSSFBAD125A | DN125 | | Φ129*2 | Φ129*2.0 |
DGSSFBAD150A | DN150 | | Φ154*2 | Φ154*2.0 |
ISO standard (commonly used in China)Part No. | SIZE | A | B | C |
DGSSFBAT025A | 1" | | Φ25.4*1.5 | Φ25.4*1.5 |
DGSSFBAT032A | 1.25" | | Φ31.8*1.5 | Φ31.8*1.5 |
DGSSFBAT038A | 1.5" | | Φ38.1*1.5 | Φ38.1*1.5 |
DGSSFBAT051A | 2" | | Φ50.8*1.5 | Φ50.8*1.5 |
DGSSFBAT064A | 2.5" | | Φ63.5*2.0 | Φ63.5*2.0 |
DGSSFBAT076A | 3" | | Φ76.1*2.0 | Φ76.1*2.0 |
DGSSFBAT089A | 3.5" | | Φ88.9*2.0 | Φ88.9*2.0 |
DGSSFBAT101A | 4" | | Φ101.6*2.0 | Φ101.6*2.0 |
DGSSFBAT127A | 5" | | Φ127.0*2.0 | Φ127.0*2.0 |
DGSSFBAT152A | 6" | | Φ152.4*2.0 | Φ152.4*2.0 |
Appicable products:
It has been used in liquid medicine, liquid food,such as dairy,beverage,alcohol,chocolate.cosmetics, shampoo, detergent industries and so on .
Address:
1-5-3, Qiyeshu Shangqu, No. 18, Jingxing Street, Changping District, Beijing, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Electrical & Electronics, Industrial Equipment & Components, Instruments & Meters
Management System Certification:
ISO 9001
Company Introduction:
We are the leading pigging system experts in China, ranking in the top ten in China. Our system is divided into super health type, health type and economic type, with full-automatic control, semi-automatic control and manual control. Can provide customers with a complete set of pigging system equipment. It is widely used in food, beverage, liquid medicine, daily chemical, paint and other industries. The sealing material has passed FDA certification, with high quality and good price, and short investment return period. Beijing hanhaifeng Technology Co., Ltd. Was founded in 2005. We provide powerful, cost-effective pigging solutions for sanitary pipelines to help customers improve their profits. We provide a comprehensive product line and services. Our services range from providing pigging system components: Transmitting station, receiving station, pig, etc. To providing complete turnkey engineering solutions, including process design, automatic control, automatic control, automatic pigging, etc System installation and debugging, operation training, spare parts, and after-sales service.